Honda Hra215sxa Repair Manual
A printed Owner's Manual, Navigation Manual, and Warranty Booklet are complimentary to the first registered owner, up to six months after vehicle purchase. These manuals require a valid VIN and mailing address. To purchase printed manuals, you can order online or contact.
Current customer service contact information:United States, Puerto Rico, and U.S. Virgin Islands:Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management. The Service Manager or General Manager can help.
Almost all problems are solved in this way.If you are dissatisfied with the decision made by the dealership's management, contact the Honda Power Equipment Customer Relations Office. You can write:American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4900 Marconi DriveAlpharetta, GA Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm ESTWhen you write or call, please provide the following information:.
Model and serial numbers. Name of the dealer who sold the Honda power equipment to you. Name and address of the dealer who services your equipment. Date of purchase. Your name, address, and telephone number.
A detailed description of the problem.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow.
Do not let the generator get wet, and do not operate it with wet hands.Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd.
Reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission. Congratulations on your selection of a Honda generator.
We are certain you will be pleased with your purchase of one of the finest generators on the market.We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.As you read this manual, you will find information preceded by a symbol. That information is intended to help you avoiddamage to your generator, other property, or the environment.We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.Best Wishes,Honda Motor Co., Ltd.
A FEW WORDS ABOUT SAFETYYour safety and the safety of others are very important. And using this generator safely is an important responsibility.To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator.
5Safety Label Locations. 5Safety Information. 6COMPONENT IDENTIFICATION.
10Engine Switch. 10Recoil Starter.
10Fuel Valve Lever. 11Choke Rod.
11Voltage Selector Switch (Dual Voltage System). 12Ground Terminal. 12Oil Alert System.
13Auto Throttle System. 13Circuit Breaker. 14Circuit Protector. 15Ground Fault Circuit Interrupter (GFCI).
16GENERATOR USE. 20Connections to a Building’s Electrical System. 20Ground System.20Special Requirements.
20AC Applications. 21AC Operation.
22AC Receptacle Selection. 23Auto Throttle System. 26High Altitude Operation. 27PRE-OPERATION CHECK. 28Engine Oil.
29STARTING THE ENGINE/STOPPING THE ENGINE. 32The Importance of Maintenance. 32Maintenance Safety. 33Emission Control System Information. 34Air Index. 37Maintenance Schedule.
38Engine Oil Change. 39Air Cleaner Service. 40Fuel Sediment Cup Cleaning. 41Spark Plug Service. 42Spark Arrester Maintenance. TRANSPORTING/STORAGE.44TROUBLESHOOTING.47WIRING DIAGRAM.49SPECIFICATIONS.51ASSEMBLY.54WARRANTY SERVICE INFORMATION.62INDEX.63. SAFETY INFORMATIONHonda generators are designed to give safe and dependable service if operated according to instructions.
Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures.Operator ResponsibilityKnow how to stop the generator quickly in case of emergency.Understand the use of all generator controls, output receptacles, and connections.Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.Carbon Monoxide HazardsExhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.If you run the generator in an area that is confined, or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from accumulating, provide adequate ventilation. Electric Shock HazardsThe generator produces enough electric power to cause a serious shock or electrocution if misused.Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.If the generator is stored outdoors, unprotected from the weather, check the ground-fault circuit interrupter (GFCI), and all other electrical components on the control panel, before each use.
Fuel Valve LeverThe fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine.FUEL VALVE LEVEROFFON Choke RodThe choke is used to provide an enriched fuel mixture when starting a cold engine.
It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting.CHOKE RODOPENCLOSED. Voltage Selector Switch (Dual Voltage System)The voltage selector switch switches the main power carrying windings of the generator to produce ‘‘120V ONLY’’ or ‘‘120/240V’’.
If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the ‘‘120/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’ position.Switch Position120/240V: The 120V and 120/240V receptacles can be used simultaneously.120V ONLY: ONLY the 120V receptacles can be used. Do not use the 120/240V receptacle in this position. The most power will be available at the 30A 120V locking plug receptacle. VOLTAGE SELECTOR SWITCH120/240V 120/240V 120V ONLY120V ONLY GROUND TERMINAL. Oil Alert SystemThe Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.
Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). The Oil Alert system should not take the place of checking the oil level before eachuse.If the engine stops and will not restart, check the engine oil level (see page 28 ) before troubleshooting in other areas. Auto Throttle SystemThe auto-throttle system automatically reduces engine speed when all loads are turned off or disconnected.
When appliances are turned on or reconnected, the engine returns to the rated speed.Switch PositionAUTO: Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator.OFF: The Auto Throttle system does not operate.Recommended to minimize warm-up time when the generator is started and starting load with large start-up power equipments.AUTO THROTTLE SWITCHOFFONOFFON. Ground Fault Circuit Interrupter (GFCI)Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry.All receptacles on the generator are protected by a ground fault circuit interrupter (GFCI) for protection against the shock hazard of ground fault current.
The GFCI has TEST and RESET buttons and is connected to the circuit breaker.An example of ground fault current is the current which would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth.The ground fault circuit interrupter will not protect against short circuits or overloads. The circuit breaker in the control panel which supplies power to the circuit provides that protection (refer to circuit breaker on page 14 ).GFCI TEST BUTTONGFCI RESET BUTTONCIRCUIT BREAKER. Inspection:Always check GFCI operation before using the generator.You risk electric shock if you operate this generator with a faulty GFCI (ground fault circuit interrupter).Test GFCI before use.If the GFCI fails testing, do not use your generator. Contact your Honda dealer.1.
Unplug all tools and appliances from the generator.2. Start the engine.3.
Turn the circuit breaker to the ON position.4. Turn the Auto Throttle switch to the OFF position.5. Press the GFCI TEST button. The RESET button should extend, and the circuit breaker should switch to the OFF position.If the GFCI and circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair.GFCI RESET BUTTONGFCI TEST BUTTONCIRCUIT BREAKEROFF. Press the GFCI RESET button. The RESET button should stay in, flush with its base plate.With the RESET button in and engine running, turn the circuit breaker to the ON position. The circuit breaker should remain in the ON position.
The circuit breaker will not remain in the ON position if the RESET button is extended.If the GFCI and circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair.GFCI RESET BUTTONCIRCUIT BREAKERONDuring generator use, if the GFCI RESET button extends and the circuit breaker trips, this usually indicates a faulty power tool, appliance, or cord.If that occurs, perform test steps 1 through 6 to verify that the GFCI and circuit breaker are in proper working order. If the GFCI and circuit breaker test correctly, then you will know that the fault is in the power tool, appliance, or cord. Repair or replace the faulty power tool, appliance, or cord before further use. GENERATOR USE Connections to a Building Electrical SystemConnections for standby power to a building electrical system must be made by a qualified electrician.
The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is available through authorized Honda generator dealers.Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines.
Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company or a qualified electrician.Ground SystemHonda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will show the same ground circuit condition as for a home receptacle.Special RequirementsThere may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.In some areas, generators are required to be registered with local utility companies.If the generator is used at a construction site, there may be additional regulations which must be observed. AC ApplicationsBefore connecting an appliance or power cord to the generator:Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock.If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded.Make sure that the electrical rating of the tool or appliance does not exceed that of the generator. Never exceed the maximum power rating of the generator. Power levels between rated and maximum may be used for no more than 30 minutes.Substantial overloading will open the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator.Limit operation requiring maximum power to 30 minutes.
Maximum power is:EB3800X: 3,800 VAEB5000X: 5,000 VAEB6500X: 6,500 VAFor continuous operation (longer than 30 minutes), do not exceed the rated power.Rated power is: EB3800X: 3,300 VA EB5000X: 4,500 VA EB6500X: 5,500 VAThe total power requirements (VA) of all appliances connected must be considered. Appliance and power tool manufacturers usually list rating information near the model number or serial number. AC Operation1. Check GFCI operation before each use (see page 18 ).2. Start the engine (see page31 ).3. Turn the voltage selector switch to either position.With the voltage selector switch in the ‘‘120/240V’’ position, you can use the 120V and 120/240V receptacles simultaneously.
If you are NOT using the 120/240V receptacle, but require more power from the 120V locking plug receptacle, then select the ‘‘120V ONLY’’ position.4. Make sure that the GFCI RESET button is pushed in (flush with its base plate).5.
Switch ON the AC circuit breaker.6. Plug in the appliance.Most motorized appliances require more than their rated power for startup.VOLTAGE SELECTOR SWITCH1: Except EB3800XGFCI RESET BUTTONAC CIRCUIT PROTECTORS1AC CIRCUIT BREAKERDo not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the AC circuit breaker or circuit protector to switch OFF, reduce the electrical load on the circuit, wait a few minutes and then reset the circuit breaker or circuit protector. AC Receptacle SelectionEB3800X:The generator has two separate main power producing circuits. EB5000X:The generator has separate main power producing circuits. EB6500X:The generator has separate main power producing circuits.
Auto Throttle SystemWith the switch in the AUTO position, engine speed is automatically reduced when ALL loads are turned OFF or disconnected. When appliances are turned ON or reconnected, the engine returns to rated speed. In the OFF position, the Auto Throttle system does not operate.The Auto Throttle system will not respond to electrical loads of less than 1 ampere or intermittent loads such as a staple gun. Turn the Auto Throttle switch to the OFF position to operate loads of less than 1.Appliances with large start-up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator. Turn the auto-throttle to the OFF position and connect the appliance to the generator.
If the engine still will not reach normal operating speed, check that the appliance does not exceed the rated load capacity of the generator.To avoid extended warm-up periods, keep the switch OFF until the engine reaches operating temperature.The Auto Throttle system is not effective for use with appliances that require only momentary power. If the tool or appliance will be turned ON and OFF quickly, the Auto Throttle switch should be in the OFF position.AUTO THROTTLE SWITCHOFFONOFFON.
High Altitude OperationAt high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life.Even with carburetor modification, engine horsepower will decrease about 3.5% for each 1,000-foot (300-meter) increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made.When the carburetor has been modified for high altitude operation, the air/fuel mixture will be too lean for low altitude use.
Operation at altitudes below 5,000 feet (1,500 meters) with a modified carburetor may cause the engine to overheat and result in serious engine damage. For use at low altitudes, have your servicing dealer return the carburetor to original factory specifications. FuelCheck the fuel gauge, and refill the tank if the fuel level is low.Refuel carefully to avoid spilling fuel. Do not fill above the shoulder of the fuel strainer.Gasoline is highly flammable and explosive, and you can be burned or seriously injured when refueling.Stop engine and keep heat, sparks, and flame away.Refuel only outdoors. Wipe up spills immediately.Fuel tank capacity: 6.6 US gal (25 )FUEL GAUGEFUEL STRAINER SHOULDERFUEL FILLER CAPFuel can damage paint and plastic.
Be careful not to spill fuel when filling your fuel tank. Damage caused by spilling fuel is not covered under warranty.Use unleaded gasoline with a pump octane rating of 86 or higher.This engine is certified to operate on unleaded gasoline.Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life.Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Occasionally you may hear a light ‘‘spark knock’’ or ‘‘pinging’’ (metallic rapping noise) while operating under heavy loads. This is no cause for concern.If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. If spark knock or pinging persists, see an authorized Honda generator dealer.Running the engine with persistent spark knock or pinging can cause engine damage.Running the engine with persistent spark knock or pinging is misuse, and the Distributor’s Limited Warranty does not cover parts damaged by misuse.
Oxygenated FuelsSome conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump.The following are the EPA approved percentages of oxygenates: ETHANOL (ethyl or grain alcohol) 10% by volumeYou may use gasoline containing up to 10% ethanol by volume. Gasoline containing ethanol may be marketed under the name ‘‘Gasohol’’.MTBE (methyl tertiary butyl ether) 15% by volumeYou may use gasoline containing up to 15% MTBE by volume.METHANOL (methyl or wood alcohol) 5% by volumeYou may use gasoline containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline.Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
STARTING THE ENGINE/STOPPING THE ENGINE Starting the Engine1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected.2.
Turn the fuel valve lever to the ON position.3. Pull the choke rod to the CLOSE position.4. Make sure the Auto Throttle switch is in the OFF position, or more time will be required for warm up.5. Move the engine switch to the ON position.6.
Pull the starter grip lightly until resistance is felt, then pull briskly.Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.7.
International marketing lecture pdf. Managerial Functions,Operative Func. Answer Meaning of Human Resource ManagementHuman Resource Management is a management function concerned with hiring, motivating, and maintaining workforce in an organization. Human resource management ensures satisfaction of employees and maximum contribution of employees to the achievement of organizational objectives.According to Armstrong (1997), Human Resource Management can be defined as “a strategic approach to acquiring, developing, managing, motivating and gaining the commitment of the organisation’s key resource – the people who work in and for it.”Functions of Human Resource ManagementHuman Resource Management functions can be classified in following three categories. Human resource management deals with issues related to employees such as hiring, training, development, compensation, motivation, communication, and administration.
Push the choke rod to the OPEN position as the engine warms up.8. If you wish to use the Auto Throttle system, turn the Auto Throttle switch to the AUTO position after the engine has warmed up for 2 or 3 minutes.Stopping the Engine In an emergency:To stop the engine in an emergency, move the engine switch to the OFF position.In normal use:1. Turn the AC circuit breaker to the OFF position.2. Move the engine switch to the OFF position.3. Turn the fuel valve lever to the OFF position.
MAINTENANCE The Importance of MaintenanceGood maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed.Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic.The maintenance schedule applies to normal operating conditions. If you operate your generator under severe conditions, such as sustained high-load or high-temperature operation, or use it in unusually wet or dusty conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.Maintenance, replacement, or repair of the emission control devices and systems may be performed by any engine repair establishment or individual, using parts that are ‘‘certified’’ to EPA standards. Maintenance SafetySome of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance.
Only you can decide whether or not you should perform a given task.Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.Always follow the procedures and precautions in the owner’s manual. Safety PrecautionsMake sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards:Carbon monoxide poisoning from engine exhaust.Be sure there is adequate ventilation whenever you operate the engine.Burns from hot parts.Let the engine and exhaust system cool before touching.Injury from moving parts.Do not run the engine unless instructed to do so.Read the instructions before you begin, and make sure you have the tools and skills required.To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it.To ensure the best quality and reliability, use only new, genuine Honda parts or their equivalents for repair or replacement. Emission Control System InformationSource of EmissionsThe combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.
Carbon monoxide does not react in the same way, but it is toxic.Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.The U.S. And California Clean Air ActsEPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems.The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards.Tampering and AlteringTampering with or altering the emission control system may increase emissions beyond the legal limit. Among those acts that constitute tampering are:Removal or alteration of any part of the intake, fuel, or exhaust systems.Altering or defeating the governor linkage or speed-adjusting mechanism to cause the engine to operate outside its design parameters. Replacement PartsThe emission control systems on your Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done.
These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance. The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system.A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance.
The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations.MaintenanceFollow the maintenance schedule on page 38. Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service.
Air IndexAn Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board.The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.The durability description is intended to provide you with information relating to the engine’s emission durability period. The descriptive term indicates the useful-life period for the engine’s emission control system.
See your Emission Control Warranty for additional information.Descriptive TermApplicable to Emissions Durability PeriodModerate50 hours (0 65 cc)125 hours (greater than 65 cc)Intermediate125 hours (0 65 cc)250 hours (greater than 65 cc)Extended300 hours (0 65 cc)500 hours (greater than 65 cc)The Air Index Information hang tag must remain on the generator until it is sold. Remove the hang tag before operating the generator. Engine Oil ChangeDrain the oil while the engine is warm to assure rapid and complete draining.1. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil.2.
Reinstall the drain plug and sealing washer. Tighten the plug securely.3. Refill with the recommended oil (see page 28 ) and check the oil level.Oil capacity:1.2 US qt (1.1 )UPPER LEVELOIL DRAIN PLUGWash your hands with soap and water after handling used oil.Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station or recycling center for reclamation. Do not throw it in the trash, pour it on the ground, or down a drain. Air Cleaner ServiceA dirty air cleaner will restrict air flow to the carburetor.
To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.Never run the generator without the air filter.
Rapid engine wear will result.1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element.2. Wash the air cleaner element in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flashpoint solvent.
Allow the air cleaner element to dry thoroughly.3. Soak the air cleaner element in clean engine oil and squeeze out the excess oil. The engine will smoke during initial startup if too much oil is left in the air cleaner element.4. Reinstall the air cleaner element and the cover.CLIPELEMENTELEMENTAIR CLEANER COVERCLIP. Fuel Sediment Cup CleaningThe sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned.1. Turn the fuel valve lever to the OFF position.
Remove the sediment cup, O-ring, and filter.2. Clean the sediment cup, O-ring, and filter in nonflammable or high flash point solvent.3. Reinstall the filter, O-ring, and sediment cup.4. Turn the fuel valve lever ON and check for leaks.FUEL VALVE LEVEROFFFUEL FILTERO-RINGSEDIMENT CUP. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading.7. After the spark plug is seated, tighten with a spark plug wrench to compress the washer.If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer.
If reinstalling a used spark plug, tighten 1/8 1/4 turn after the spark plug seats to compress the washer.The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and could damage the engine. Never use spark plugs which have an improper heat range.
Use only the recommended spark plugs or equivalent. Spark Arrester MaintenanceIf the generator has been running, the muffler will be very hot.
Allow it to cool before proceeding.The spark arrester must be serviced every 100 hours to maintain its efficiency.Clean the spark arrester as follows:1. Loosen the screw by the exhaust port of the muffler and remove the spark arrester.2. Use a brush to remove carbon deposits from the spark arrester screen.Inspect the screen for breaks or tears and replace it if necessary.3. Install the spark arrester in the reverse order of removal.SPARK ARRESTER SCREENSCREWSPARK ARRESTER. TRANSPORTING/STORAGEWhen transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage.
Fuel vapor or spilled fuel may ignite.Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator.Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator.When transporting the generator by loading it on to a vehicle, secure to the generator frame as shown.
Before storing the unit for an extended period:1. Be sure the storage area is free of excessive humidity and dust.2. Service according to the table below:STORAGE TIMERECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTINGLess than 1 monthNo preparation required1 to 2 monthsFill with fresh gasoline and add gasolineconditioner.Fill with fresh gasoline and add gasoline2 months to 1 yearconditioner.Drain the carburetor float bowl. (page 46 ).Drain the fuel sediment cup.
(page 41 ).Fill with fresh gasoline and add gasolineconditioner.Drain the carburetor float bowl. (page 46 ).Drain the fuel sediment cup. (page 41 ).Remove the spark plug.
Put a tablespoon of1 year or moreengine oil into the cylinder. Turn the engineslowly with the pull rope to distribute the oil.Reinstall the spark plug.Change the engine oil.
(page 39 ).After removal from storage, drain the storedgasoline into a suitable container, and fillwith fresh gasoline before starting.Use gasoline conditioners that are formulated to extend storage life.Contact your authorized Honda generator dealer for conditioner recommendations. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container.Gasoline is extremely flammable and is explosive under certain conditions. Download red alert 2 for mac. Perform this task in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.DRAIN SCREW2. Change the engine oil (page 39 ).3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.
Crank the engine several revolutions to distribute the oil, then reinstall the spark plug.4. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed.
Storing the engine in this position will help to protect it from internal corrosion. ASSEMBLY The Importance of Proper AssemblyProper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator.Improper assembly can cause an unsafe condition that can lead to serious injury or death.Follow the procedures and precautions in the assembly instructions carefully.Some of the most important safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing this assembly.
Only you can decide whether or not you should perform a given task.Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed.Follow the procedures and precautions in this manual carefully. Important Safety PrecautionsMake sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment.
When performing this assembly, be especially careful of the following:□ Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely.Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:□ Carbon monoxide poisoning from engine exhaust.Be sure there is adequate ventilation whenever you run the engine.□ Burns from hot parts.Let the engine and exhaust system cool before touching.□ Injury from moving parts.Do not run the engine unless the instruction tells you to do so. Even then, keep your hands, fingers, and clothing away. Do not run the engine when any protective guard or shield is removed.To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries. Use only a nonflammable solvent, not gasoline, to clean parts. Keep all cigarettes, sparks, and flames away from all fuel-related parts.
Remove the generator and loose parts box from the carton.2. Compare the loose parts with the inventory list below.Tools Required: 14 mm wrench (2), pliersLoose Parts (Wheel kit, hanger and handle)Check all loose parts against the following list. Contact your dealer if any of the loose parts shown below are not included with your generator.Ref. No.DescriptionQty.1Wheel22Axle13Left upper handle assy14Right upper handle assy15Left handle bracket16Right handle bracket17Stand28Hanger19Hanger bracket2108×16 mm Flange bolt161120 mm Washer2124.0×30 mm Cotter pin2138 mm Flange nut4. Place the generator on a level surface.
Add enough of the recommended oil to bring the oil level to the top of the oil filler neck.Use a 4-stroke motor oil that meets the requirements for API service classification SJ.SAE 10W-30 is recommended for general, all-temperature use. Other viscosities in the chart may be used when the temperature in your area is within the indicated range.Do not overfill engine oil. If the engine is overfilled, the e x c e s s o i l m a y g e t transferred to the air cleaner housing and air filter. FuelRefer to page 29. WARRANTY SERVICE INFORMATIONServicing dealership personnel are trained professionals. They should be able to answer any questions you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management.
The Service Manager or General Manager can help. Almost all problems are solved in this way.If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Relations Office. You can write to:American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia Or telephone:(770) 497-6400When you write or call, please give us this information:Model and serial number (see pages 8 and 9 )Name of dealer who sold the generator to youName and address of dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem. 54COMPONENT IDENTIFICATION. 10Auto Throttle System. 13Choke Rod.
11Circuit Breaker. 14Circuit Protector. 15Engine Switch.
10Fuel Valve Lever. 11Ground Fault Circuit Interrupter (GFCI). 16Ground Terminal.
12Oil Alert System. 13Recoil Starter.
10Voltage Selector Switch (Dual Voltage System). 12GENERATOR USE.
20AC Applications. 21AC Operation. 22AC Receptacle Selection. 23Auto Throttle System. 26Connections to a Building’s Electrical System. 20Ground System. 20High Altitude Operation.
27Special Requirements. 32Air Cleaner Service. 40Air Index. 37Emission Control System Information. 34Engine Oil Change. 39Fuel Sediment Cup Cleaning.
41Importance of Maintenance. 32Maintenance Safety. 33Maintenance Schedule. 38Spark Arrester Maintenance. 43Spark Plug Service.
PRE-OPERATION CHECK.28Engine Oil.28Fuel.29SAFETY. 5Safety Information. 6Safety Label Locations. 5SPECIFICATIONS.51STARTING THE ENGINE/STOPPING THE ENGINE.31TRANSPORTING/STORAGE.44TROUBLESHOOTING.47WARRANTY SERVICE INFORMATION.62WIRING DIAGRAM.49.